System composition:
Cabinet, Gun Controller T09, automatic spray gun, powder pump, powder pipe, air pipe
Application fields:
All fields, especially precision instruments and high-end manufacturing, which have extremely high requirements for coating accuracy and fineness.
Keywords：
Automatic Gun System T09
Classification:
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Why Chose T09?
001
Intelligent control, accurate spraying
- “DCD Workpiece Contour Recognition System” senses the 3D contour and positioning of the workpiece in real time, and dynamically optimizes the spraying path.
- “PCC Precision Current Control” intelligently adjusts the global electric field stability to solve the problem of uniform powder adsorption on flat and curved surfaces.
- “SDC Intelligent Dynamic Powder Coating” dynamically adjusts the local electric field distribution to solve the coating coverage of complex structures such as porous parts, deep grooves, and shaped parts.
- “DVC Digital Valve” high precision powder quantity control to ensure coating consistency.
002
Efficient production and cost reduction
- “One machine group control” can control any number of spray guns at the same time, increasing production efficiency by 200%.
- “Quick color change” efficient cleaning design, easy to cope with multi-color spraying needs.
- “Production line linkage” realizes automated assembly line operation and reduces labor cost by 60%.
003
Stable and reliable, safe and worry-free
- “Original imported core components” guarantees the performance, high-end manufacturing and excellent quality.
- “ZeroVolt anti-arc” advanced safety protection, eliminating the hidden danger of high-voltage ignition.
- “AFC automatic feedback current control” real-time dynamic adjustment, to ensure stable operation for a long time.
- “Intelligent Fault Diagnosis” real-time monitoring of working conditions and early warning of faults.
004
Easy operation, flexible and versatile
- “3 presets + 250 customized” spray pattern storage to meet diversified needs.
- “LED display” visualizes the working status and is easy to operate.
- “Digital Precision Adjustment” parameter setting is accurate to the decimal point.
005
Energy-saving and environmental protection, saving powder and electricity
- “Super Corona Ring” enhances the utilization rate of powder to 99.2%.
- “SDC Intelligent Dynamic Powder Loading” optimizes electrostatic adsorption and reduces powder waste and compressed air energy consumption.
006
Reduce cost and increase efficiency, super high return
- Calculated on the basis of average daily spraying of 2 tons:
✓ Annual powder cost saving: 2 tons × 300 days × 10,000/ton × 15% = 900,000 RMB.
✓ Reduce rework losses: annual savings of ≥ 500,000 yuan
✓ Capacity enhancement gains: annual increase ≥ 1 million yuan
Selected Client Cases
Industry Applications
All fields, especially precision instruments, high-end manufacturing, which have very high requirements for the accuracy and fineness of coatings.
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Component List
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Product Parameters
| Input Voltage | AC100-240 V | Rated Power | 35 W |
| Output Electrostatic Voltage | Adjustable From 1 to 100 KV | Operating Temperature | -20 ℃-50 ℃ |
| Output Electrostatic Current | 0.1-100 & Have Spent μA Is Adjustable | Working Air Pressure | 6-8 kg |
| Output Electrostatic Frequency | 29 KHZ | Gas Consumption | 18 m³/h |
| Maximum Powder Output | 650 g/min | Appearance Dimensions | 24.1cm(width)*17.6cm(height)*26.5cm(depth) |
| Display Mode | LED | Digital Regulation | Digital Control Adjustment |
| Control Cabinet (Customized) | • CC-30 : 800×600×1800mm (31.5×23.6×70.9in), 30-gun controller • CC-21 : 700×500×1600mm (27.6×19.7×63.0in), 21-gun controller • CC-14 : 600×450×1400mm (23.6×17.7×55.1in), 14-gun controller | ||
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Q&A
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User feedback
Elbow dead center powdering went from 60% dry to 98%! Saved a Passat this year on powder alone!
Previously, the color change had to stop the line for half an hour, but now the T09 system can be done in 1 minute! The number of unplanned line stops last month is zeroed out, and the year-end bonus is assured!
64 spray gun a controller all handle, parallel production speed doubled! German experts visited and gave a thumbs up!
The guardrail spraying of the cross-sea bridge, the most afraid of the coating thickness does not meet the standard rework. Last month, 15 kilometers of guardrail spraying zero rework, powder recovery rate soared to 99%, even the Environmental Protection Bureau surprise inspection thumbs up!
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Contact
WhatsApp: +86-400-179-8869
E-mail: sales@mypowdercoating.com
Address: 4F, Block A, 360 Science and Innovation Park, Hitech Avenue, Xiqing District, Tianjin, China
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